Two Step Extrusion Granulation Line For ABS HIPS EVA

Two Step Extrusion Granulation Line For ABS HIPS EVA

Device overview

Two stage extrusion granulator with first twin screw extrusion and second single Screw extrusion.It is mainly used for processing PVC,PP,ABS,PS and so on.

The first twin screw extruder is mianly used to compound all kinds of material. With the meshing blocks of twin screw, all kinds of material can be compounded well. And the second single extruder is mainly use to push the material out, with the die to cut them into pellets.

Of course, we have single stage extruder, double stage extruder for choosing. According to different material and different requirements, each machine can be specilized desigined.


Application material and final products

recycled ABS scraps pellets.jpg


Layout of the machine

twin and single screw two stage extrusion.jpg

Parameter of such kinds machine

THE FIRST TWIN SCREW EXTRUDER

ModelTSSK35TSSK50TSSK65TSSK75TSSK95
Screw diameter (MM)3550657595
L/D18~42
Extruder speed (RPM)400~600
Capacity (kg)30~5050~100100~200300~500600~800


SECOND SING SCREW EXTRUDER


ModelSJ90SJ100SJ120SJ150SJ180SJ200
Screw diameter (MM)90100120150180200
L/D26~3626~3626~3610~1510~1510~15
Extruder speed (RPM)10~120
Capacity (kg)80~150150~250250~400400~600800~10001000~12000




CUSTOMIZABLE SPECS OF THE LINE

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Machine details

extruson feeding system.jpg

Feedering system

Screw loader send the material into the feeder, and the feeder will feed the material into the extruder. Full automatic system,The special design with screw in the pipe. It can be controlled by sensor on hopper. If the hopper is full, the loader will stop by itself, and when the hopper is empty, it will restart by itself.


two vacuum degassing.jpg

Extruder with degassing

One vacuum pump control two vacum degassing. We also can do one natural degassing and one vacuum degassing. Vacum meter will display the value of the pressure.The external vacuum receiver is made of stainless steel


screen changer.jpg

The first screen changer

Screen changer for the first stage, we can use double plate.Big area can filter more dirtys out of the material. Presssure sensor can display the pressure, so that the worker can konw when to change the screen.

Interstage transition.jpg

Transitional body

The material come from the first stage into the second stage, we can put the machine like "I" or "L" according to the factory space. There is heater outside to prevent the material from cooling and solidifying. 

extrusion die head.jpg

Second two bar screen changer

Two stage plastic extruder can have two hydraulic screen changer. It can melt the material better and it also can filter more impurities in the material. So that the granules can be in good condition to process it into finished products. With the two bar screen chager, the strp won't break down.


Two step extrusion line.jpg

The machine line

Complete two stage plastic extruder or recycling granulator machine to make plastic HDPE LDPE PP PET PVC ABS HIPS EVA granules. 

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